Lever Jack Bike Lift
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Save some bucks and build
your own!
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If you don’t need the “convenience” of an expensive, collapsible or
break-apart lever jack just for your personal home workshop, here’s an
easy one-day project that can save you a bundle on this very useful
tool.
What you will need are a hammer, a saws all, or band saw (or in
a pinch, a hacksaw will do), a protractor, a few feet of. 2x1
rectangular steel tubing, and a friend that knows how to weld
and owes you a favor! 
I was lucky enough to find an old steel door frame (I’m assuming
that’s what it was) in a scrap pile which was 36” wide and
already had the two 90 degree flat bends cut and welded, so part
of my job was already done for me.
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You’ll need to start with an eight foot piece
of 2x1 rectangular steel tubing. Lay it out flat on a bench and
mark your cuts and angles with a pencil or soapstone.
There are only five bends in the process, but
each bend will require two cuts at an angle from each other,
leaving one surface uncut. Let’s start with the main cross
member bends….
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Step One and Two
Lay the tubing out flat, and working from the left end, measure
to the right 12.5 inches, and make a small mark near the top
edge, then measure 36 inches from that mark and make another
mark near the top edge. These two marks will be your 90 degree
bend points. Using a protractor, mark off a 90 degree upside
down “V” from each of those top marks on the wide part of the
tubing. The top edge (short side) will NOT be cut. Once these
cuts are made, and the tubing bent, you will have created your
cross member (the part that holds the bike up) and the legs
(one, much longer than the other) Note:
If your bike requires more than 8" ground clearance to lift the
rear wheel, you can add to the left measurement above and add an
equal adjustment to the right leg in step three.
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Click image for larger view

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Step Three and Four
Next, we’ll create “feet” for the lift, by bending a portion of
the legs up at a steep angle.
With the tubing bent and laid out flat,
measure down from the top edge of the cross member and mark each
leg at the 8.5” point, then you will need to cut a 105 degree
“V” into the flat side of each leg, leaving the bottom (wide)
surface uncut. Now bend the tubing up to close up those two
cuts, creating the feet that support the lift while the bike is
on it. |
The longer leg will be used as a handle,
providing plenty of leverage to lift the bike and stability,
once it’s up. However, to make lowering the bike easy, we’ll add
a 30 degree bend in the final five inches of the longer leg.
This will help you to grasp the leverage leg while it is laying
flat on the floor. Measure five inches from the end of the
leverage leg, and cut a 30 degree “V” into the leg, leaving the
bottom (wide) surface uncut, then bend the 5 inch “handle”
section up to close the gap. |
Step Five
Now, have a buddy weld up all the closed cuts and add in a 22”
section of angle iron for lifting strength. |
Quick, easy and light weight lifter
for cleaning, maintenance and inspection when multi position is
not required
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